Comparing PVC imperial nominal sizes (ASTM / NPS system used in the U.S.) to PVC metric nominal sizes (ISO / DIN system used internationally).
The Core Difference
| System | Nominal size refers to | Commonly used in |
|---|---|---|
| NPS (Imperial / ASTM D2466, D2467) | Approx. inside diameter (for older steel pipes) | USA, Canada |
| Metric (ISO / DIN / EN 1452 / PVC-U) | Outside diameter (OD) in mm | Europe, Asia, Australia |
So:
- A 1/2" SCH40 PVC pipe actually has OD ≈ 21.34 mm,
- while “20 mm PVC” metric pipe has OD = 20 mm — close, but not the same, so fittings don’t interchange.
Comparison Chart: Imperial (ASTM/NPS) vs Metric (ISO/DIN PVC)
| Imperial Nominal (inches) | Imperial OD (in) | Imperial OD (mm) | Closest Metric Size (Nominal mm) | Metric OD (mm) | Comment |
|---|---|---|---|---|---|
| 1/4 | 0.540 | 13.72 | 12 mm | 12 | Slightly smaller |
| 3/8 | 0.675 | 17.15 | 16 mm | 16 | Slightly smaller |
| 1/2 | 0.840 | 21.34 | 20 mm | 20 | Very close, but not interchangeable |
| 3/4 | 1.050 | 26.67 | 25 mm | 25 | Very close, often compared |
| 1 | 1.315 | 33.40 | 32 mm | 32 | Very close |
| 1¼ | 1.660 | 42.16 | 40 mm | 40 | Close match |
| 1½ | 1.900 | 48.26 | 50 mm | 50 | Close but reversed (metric larger) |
| 2 | 2.375 | 60.33 | 63 mm | 63 | Metric slightly larger |
| 2½ | 2.875 | 73.03 | 75 mm | 75 | Good approximate pair |
| 3 | 3.500 | 88.90 | 90 mm | 90 | Good approximate pair |
| 4 | 4.500 | 114.30 | 110 mm | 110 | Metric slightly smaller |
| 5 | 5.563 | 141.30 | 140 mm | 140 | Close match |
| 6 | 6.625 | 168.28 | 160 mm | 160 | Metric smaller |
| 8 | 8.625 | 219.08 | 200 mm | 200 | Metric smaller |
| 10 | 10.750 | 273.05 | 250 mm | 250 | Metric smaller |
| 12 | 12.750 | 323.85 | 315 mm | 315 | Metric smaller |
| 14 | 14.000 | 355.60 | 355 mm | 355 | Close |
| 16 | 16.000 | 406.40 | 400 mm | 400 | Close |
| 18 | 18.000 | 457.20 | 450 mm | 450 | Close |
| 20 | 20.000 | 508.00 | 500 mm | 500 | Close |
| 24 | 24.000 | 609.60 | 630 mm | 630 | Metric larger |
Key Takeaways
- They look close but aren’t interchangeable — a 25 mm pipe will not fit a ¾″ Schedule 40 fitting.
- Metric pipe/fittings are standardized by OD, while U.S. PVC Schedule 40/80 uses NPS, meaning OD is fixed by standard, and ID varies with wall thickness.
- When converting systems, always use adaptors or transition unions made specifically for Imperial↔Metric.
Schedule 40 / Schedule 80 PVC Imperial ↔ Metric Comparison Table
| NPS (in) | OD (in) | OD (mm) | ID (SCH-40) in | ID (SCH-40) mm | ID (SCH-80) in | ID (SCH-80) mm | Closest Metric Nominal (mm) | Metric OD (mm) | Notes |
|---|---|---|---|---|---|---|---|---|---|
| 1/4 | 0.540 | 13.72 | 0.364 | 9.25 | 0.302 | 7.67 | 8 | 12 | SCH-80 thick wall |
| 3/8 | 0.675 | 17.15 | 0.493 | 12.52 | 0.403 | 10.24 | 12 | 16 | |
| 1/2 | 0.840 | 21.34 | 0.602 | 15.29 | 0.526 | 13.36 | 20 | 20 | |
| 3/4 | 1.050 | 26.67 | 0.804 | 20.42 | 0.722 | 18.34 | 25 | 25 | |
| 1 | 1.315 | 33.40 | 1.029 | 26.14 | 0.936 | 23.77 | 32 | 32 | |
| 1¼ | 1.660 | 42.16 | 1.360 | 34.54 | 1.278 | 32.46 | 40 | 40 | |
| 1½ | 1.900 | 48.26 | 1.590 | 40.39 | 1.500 | 38.10 | 50 | 50 | Metric slightly larger |
| 2 | 2.375 | 60.33 | 2.047 | 51.99 | 1.913 | 48.58 | 63 | 63 | |
| 2½ | 2.875 | 73.03 | 2.445 | 62.11 | 2.290 | 58.17 | 75 | 75 | |
| 3 | 3.500 | 88.90 | 3.042 | 77.27 | 2.864 | 72.76 | 90 | 90 | |
| 4 | 4.500 | 114.30 | 3.998 | 101.55 | 3.786 | 96.17 | 110 | 110 | Metric smaller OD |
| 5 | 5.563 | 141.30 | 5.016 | 127.41 | 4.813 | 122.25 | 140 | 140 | |
| 6 | 6.625 | 168.28 | 6.031 | 153.19 | 5.761 | 146.34 | 160 | 160 | |
| 8 | 8.625 | 219.08 | 7.942 | 201.72 | 7.565 | 192.15 | 200 | 200 | |
| 10 | 10.750 | 273.05 | 9.976 | 253.40 | 9.493 | 241.12 | 250 | 250 | |
| 12 | 12.750 | 323.85 | 11.889 | 302.00 | 11.294 | 286.88 | 315 | 315 | |
| 14 | 14.000 | 355.60 | 13.071 | 332.00 | 12.456 | 316.38 | 355 | 355 | |
| 16 | 16.000 | 406.40 | 14.941 | 379.49 | 14.294 | 363.06 | 400 | 400 | |
| 18 | 18.000 | 457.20 | 16.913 | 429.59 | 16.235 | 412.37 | 450 | 450 | |
| 20 | 20.000 | 508.00 | 18.809 | 477.75 | 18.095 | 459.61 | 500 | 500 | |
| 24 | 24.000 | 609.60 | 22.544 | 572.62 | 21.294 | 540.88 | 630 | 630 |
Quick Reference Rules
- OD stays constant across schedules — only wall thickness and ID vary.
- Metric series steps up in roughly 5 mm or 10 mm increments; nearest equivalent given above.
- Do not mix systems directly — use a metric-to-imperial transition fitting if joining the two.
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